Actofive, the German bike brand behind the
P-Train, are launching a crankset. The crank arms are CNC machined, giving them that woodgrain-like machined aesthetic, and allowing them to be made in-house in Germany. Interestingly, to make the crank arms hollow (for the best strength-to-weight ratio) Actofive settled on a two-piece design for the crank arms themselves. Each arm is made in two halves, both machined from a block of solid aluminium, then the two halves are bonded together, a bit like the two halves of an easter egg, with a hollow cavity in the middle.
CNC machining and bonding are techniques Actofive are familiar with from their 7075 aluminium
P-Train trail bike, so they wanted a crank to match the bike and make use of that expertise.
"Analogous to the construction of the frame, they feature a two-piece hollow construction from CNC machined thin shells of high-strength aluminium... This ensures an ideal application of forces within the structure and a cool look," says Simon Metzner, Actofive's founder, "but on the other hand, it complicates the process, because of the manual bonding process in addition to the machining process of all components. I am convinced that this effort is worth it in terms of the above-mentioned targets."
After machining, the two parts are anodized in black or silver before being bonded together. This makes it possible to have two-tone black and silver arms by using one of each colour.
Making one crank (both arms) apparently requires about 3.8 kg of aluminum and two hours of machining. Remnants are recycled professionally. The bonding is done by hand and takes about 30 minutes.
For the interface, Actofive have made life easy for themselves (and potentially for customers too) by using the same 29 mm spindle diameter as SRAM, allowing them to use SRAM DUB bottom brackets. Similarly, the three-bolt chainring interface makes it compatible with SRAM chainrings, and along with the SRAM-style integrated crank puller, means removing and installing the crank arms or chainring requires no special tools. Bearing preload is adjusted with a threaded collar (blue or black) on the left-hand side of the crank.
The crank is available in two lengths: 170 mm or 165 mm. "We love fast turns, lean angles and a low centre of gravity," says the press release. "For this reason, we prefer to ride short cranks."
The spindle is interchangeable and two spindle-lengths allow the crank to be used with a 73mm BSA bottom bracket (Q-factor 168mm) or a 68mm BSA bottom bracket (Q-factor 163mm). The latter makes it compatible with many gravel and CX bikes.
With a claimed weight of 475g without a chainring and a price of 690 EUR (621 Euros for pre-orders), you can get a
slightly better cost-to-weight ratio elsewhere (a SRAM X01 carbon crank weighs 415g and retails for €610), but the weight is still impressive for aluminium and those aesthetics are unique.
Forge to near shape first and then final machine with CNC. Strong, pretty, and awesome.
Well except the Capo is closer to 1/3rd of the price for basically the same weight
r2-bike.com/LEONARDI-Crank-Set-Capo-SRAM-8-hole-Chainwheel-Powermeter-2899-mm-SRAM-DUB-Spindle-silver
Enviro?
Forgings are pressed into a rough shape of the finished part and can be of any alloy. They are generally much stronger because of the immense pressure used to make them. They are also $$$ and have to be ordered in greater quantities generally.
Cast is just molten metal poured into a mold and cooled. Low end crap usually.
I remember roughly 5000€ for frame without shock
If I had to guess the aluminum billet for those cranks goes for about $5-7/lb. CNC machining for those cranks would probably be done on a small 5 axis milling machine which would sell for about $120/hr (machine cost new probably $150-$250k). Those cranks would mill out in about 30min per piece. If they're making lots of them then it would have a loader as well so it can be a relatively labour free operation. Lights out manufacturing ideally. Turn it on at night, come back in the morning and there's a bunch of machined parts waiting to be assembled.
Aluminum machines extremely fast, it's also highly recyclable so saving material is meh... Saving time would be more important to keep the costs down. I would guess the raw manufacturing cost at about $75-125/unit. I expect it's a small machine run though and a difficult business to finance so the indirect costs will be quite high and represent the majority of the costs (building, wages, insurance, computer modelling, engineering, advertising etc). Those indirect costs have to spread across each piece sold and would apply to any part regardless of size. So if they have $250,000 of annual indirect costs over 1,000 units per year it would add $250 per unit. How the costs get spread out is up to the accountants but anyway you shake it they have to be covered.
I believe forging aligns the grain structure in the metal increasing the strength.
in addition, the Hope cranks are just about 100g heavier, but.....they are a solid piece and not bonded. Speaking of bonded cranks, I am not sure if anyone is aware of this outside of roadie circles, but Shimano for several years has used 2 piece bonded cranks in Ultegra and Dura-Ace. They recently stopped doing so as they were failing due to galvanic corrosion. If Shimano couldn't figure out how to make it work, what makes anyone think some tiny company has figured it out?
Click here for a glimpse: flickr.com/photos/madcyborg/50870283842
I believe it cost a little less than your estimate, but the hour rate is about what I remember from my visit. But that's 1.5 years ago, so it might have changed.
I was there to get milled a prototype of a small carrier. He did it free of charge, in exchange for photos. I'm quite lucky with that.
Still don't know if I'd buy a bonded crank for mtb though...
They don’t make them on a 5 axis machine or a ‘normal’ mill though, they do them on quite a unique ‘gantry style’ mill, look them up on Instagram and you will see it, or here portatec.de/en/compact
They look to have an established cnc business already so most of the startup / indirect costs you assume arent really relevant.
These things are just plain expensive, the profit margin on them will be huge.
All that is to say... I *think* the NDS crankarm concept (which is also basically the same as the Hope RX) is probably okay since there's nowhere to trap moisture between the two bonded parts, and the bond line doesn't touch steel to form the battery.
But again... given the choice I'd probably just not buy a bonded crank from Hope or anyone else. Unfortunate because I'm pretty sure the Shimano ones used to be welded and/or just formed from a hollow tube.
This isn’t a startup which has been setup to make bike parts.
the fact they stopped doing it is tantamount to admission when it comes to Japanese Corporate culture.
You guys are just across the bay from each other.
We the commenters of PB should sponsor a meetup at a local pub to resolve these differences.
The Crow & Gate on Nanaimo looks pretty decent: goo.gl/maps/enkQRj5evsy7xEyU6
You are welcome to sponsor my plane ticket out to Canada though, would love to visit, even if I have to go on a random date with someone, at least he will get the food cheque being the successful businessman eh ;-)
Gofundme is up: www.gofundme.com/f/pinkbike-pen-pals-unite-in-nanaimo
Started you dudes off with enough for your first 2 pints ($14.20 incl tip), hope to see you bro's meet up and slap some trails.
if this actually ever blew up and met the goal I'll join you guys (never been to BC aside from Whistler)
Now we just need the PB brass to notice
Currently running a 12 speed XT drivetrain except for a SEX rear derailleur myself.
SLX cranks (cheapest big weight drop), XT shifters (double upshifts) and cassette (cheapest big weight drop), Deore rear mech.
And OneUp switch spider and chainring is a decent compromise between weight price, at least once you factor in multiple chainrings.
If you go to a shorter crank length your natural cadence will raise and vice versa for longer cranks.
Dude, the pedals + cranks pivot around the BB. It makes very little difference. Otherwise trials, DH, dirt jumpers, etc would all use longer cranks, but they use shorter ones.
@hardtailparty: GREAT video! I appreciate the easy to understand and relatable narration. I put 165’s on my latest build, but that was coming off 170’s. I would have gone shorter had I known they were available. Looks like I’ll have to try some 155’s.
A longer legged boxer needs a longer stance to transfer power and have a stable platform.. but I’ve yet to see even the shortest boxer punch with feet right next to each other.
www.actofive.com/en/p-train
Side note: Hope uses forged 7150, which is even stronger than 7075. But these ActoFive cranks are even lighter than the Hopes. 475g vs 563g for the Hopes.
They clearly list the materials for each arm set on their website.
Unite makes very similar cranks at £200
uniteco.bike/shop/components/crankset/crankset-29mm-axle-dub-compatible
Or Pick a crank length and be a d!ck about it?
Some people say that SLX is bombproof or something, but the older model (10 speed gen) snap in 2. DS crank arm snaps in 2 at the S. My co-worker snapped his DS crank, no crashes, urban riding. I sold mine 1 year after, and after few months, the guy sent me picture of the snapped crankarm. DS crank snapped at the S. You can find lots of pictures in google. Oh.. that was not the topic here...
Yea, pretty expensive, dont like the "bonded" part, ee-Wings please. (Said the guy with 7100 and 8000) cranks on his bikes
FSA KFX. 520g incl ring, 310eu. Better cost to weight, equally "unique" aesthetics.
Edit: OK they’re $377, but regularly available for $300.
www.pinkbike.com/news/field-test-actofive-p-train-not-your-typical-trail-bike.html
I guess many companies are deciding to weather the storm and keep their focus narrow (IE frames, plus entire bike sales), instead of getting into component production. But I'd like to see them branch off and consider 3D metal printing for instance. Expensive capital but it's an emerging tech.
I have zero expertise in this area, but a quick search shows Ford has dabbled in this:
www.exone.com/en-US/Ford-and-ExOne-Achieve-Scientific-Breakthrough
There's also this patent I found, which sounds crazy... idk if they actually use this method though. AFAIK they don't cast them.
patents.google.com/patent/US6145184A/en
Definitely not...https://www.bikeradar.com/features/shimano-crank-failure/
Regardless, the future of these cranks based on unrealistic prices passed on to customers is a reflection on where the former economic powerhouse of Germany is heading on the wold stage. Expensive, irrelevant and low demand for output.
Good luck for the future.
www.aliexpress.com/item/2251832831874303.html
"If it's German we love it."